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From Home Furnishing Business
Essentia Organic Mattress Opens Manufacturing Facility in U.S.
January 6,
2026 by Karen Parrish in Business Strategy, Industry 
Essentia Organic Mattress is closing out a milestone year marked by the opening of its second manufacturing facility - and first in the United States - complementing its long-standing Canadian manufacturing operations, steady growth amid industry-wide economic pressures, and a renewed commitment to advancing sleep as the foundation of whole-body health. As the brand celebrates its twentieth anniversary, Essentia enters 2026 positioned at the intersection of organic manufacturing, performance sleep science, and longevity.
2025: A Year of Strategic Expansion and Innovation
Despite ongoing tariffs and economic headwinds impacting the broader mattress industry, Essentia maintained steady sales and expanded its footprint. Key milestones from the past year include:
U.S. Manufacturing Milestone: The opening of Essentia's second manufacturing facility—and first in the United States—in Boca Raton, Florida, complementing its established Canadian production. The state-of-the-art facility was built to support rising demand for cleaner, high-performance sleep products while reinforcing Essentia's commitment to responsible, North American manufacturing.
High-Performance Organic Sleep at a More Accessible Price: The launch of the Venti Organic Mattress, designed to make Essentia's patented organic latex foam technology more accessible—at a price point that challenges conventional pricing in the organic mattress category. Featuring a versatile, dual-sided design, the Venti delivers both firm and soft comfort profiles in a single mattress, offering high-performance, breathable sleep without the premium price tag typically associated with organic mattresses.
Biohacking for Longevity: The introduction of the Dave Asprey Upgrade, an EMF Protection enhancement developed in collaboration with the "Father of Biohacking." This reflects Essentia's growing leadership in the longevity space.
Authority in Wellness: CEO Jack Dell'Accio expanded the brand's reach through high-impact collaborations with health leaders, including Jim Kwik, Dr. Mindy Pelz, Joe DeSena (Spartan), and Wellness Mama.
The 2026 Vision: Reset. Repair. Regenerate.
Beginning this month, Essentia is launching a new wave of wellness education centered on the theme: Reset. Repair. Regenerate. This initiative focuses on the "active" nature of sleep—specifically how Deep and REM cycles activate critical overnight repair processes. By translating complex sleep science into practical insights, Essentia aims to help consumers understand sleep not as passive rest, but as a nightly investment in cellular renewal, memory consolidation, and immune recalibration.
"Twenty years ago, we set out to reinvent what a mattress could be," said Jack Dell'Accio, CEO and Founder of Essentia. "Today, the conversation has evolved. While Canada remains the heart of where Essentia was born, opening our Boca Raton facility isn't just about logistics; it's about bringing the future of sleep health home to the U.S. and proving that performance and sustainability can coexist. We are entering 2026 ready to lead the next chapter of sleep wellness."
Looking Ahead
As the company looks forward, Essentia expects continued expansion across retail partnerships and product innovation. The brand remains committed to refining sleep performance technologies and helping people harness sleep as a daily tool for recovery, resilience, and longevity.